State-of-the-Art, High-Capacity Electrocoat System
We offer exceptional flexibility in electrocoating products.
Size and a crane-based transfer mechanism set our state-of-the-art electrocoat system apart from many others. Accommodating a 33,500-gallon e-coat tank and six 9,100 capacity cranes, our system is one of the largest non-OEM systems in the nation. The system size provides exceptional flexibility in electrocoating products ranging from whole antique car bodies to small drill bits.
System Capacity
1,320
square feet
Surface Area Per Pallet
3,200
lbs
Maximum Pallet Load
2.5
hours
Full-Cycle Time
- System package envelope – 5’ wide, 19.2’ long, and 10.8’ high
- Black paint/resin coating and all non-aluminum metals
79,000
square feet
Processing Area
22,500
gallon
11 Pretreatment Tanks
33,500
gallon
1 Electrocoat Tank
33,000
gallon
3 Post-Electrocoat Rinse Tanks
- Large processing area – 58’ clear ceiling height and 79,000 square feet of space
- Two 130° caustic cleaning stages
- Drainage tilting above tanks
- PPG ED6451HE Enviro-Prime 2000®, lead-free, cationic electrocoat
- 385° overhead oven and contiguous lower cooling tunnel
- Pretreatment and electrocoating system – manufactured by George Koch Sons
- Cranes – 6 programmable cranes
- Zinc phosphate conditioning
- Full tilting inside electrocoat tank
- 15-stage cathodic electrocoat system – 11 pretreatment stages and 4 electrocoat stages
Shipping & Receiving
6
total
Freight-Level Docks
5
total
Street-Level Docks
32
feet
Warehouse Clear Ceiling Height